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HAWAII COUNTY MECHANICAL - BIOLOGICAL TREATMENT FACILITY CONCEPTUAL DESIGN <br />extensive source capture or heating, ventilation, and air conditioning (HVAC) systems with <br />coatings and liners. <br />Humidity and dust within an enclosed composting facility generally result in high maintenance <br />costs for both fixed and mobile equipment. To mitigate the resulting negative effects on <br />equipment, preventative or predictive maintenance is required which typically includes: <br />• More frequent greasing of bearings <br />• Replacing worn parts on a more frequent schedule <br />• Increased frequency of fluid and filter changes <br />• Flushing of aeration and leachate pipes <br />• Particulate removal from HVAC ducting <br />• Changing odor control system media <br />• General cleaning and housekeeping <br />The required maintenance and the associated costs required to operate an MBT facility is similar <br />to what is required at food processing or manufacturing facilities, chemical manufacturing <br />plants, and wastewater treatment plants. Owners new to the composting industry, and even <br />those who have been involved with outdoor composting operations, may be familiar with these <br />types of mitigation measures, and may not be prepared for the resources and costs required to <br />sustain operations. In some cases these requirements have been underestimated during the <br />feasibility study or during the project budgeting processes, resulting in insufficient allocation of <br />funds and resources. Experience at other MBT facilities has demonstrated that the failure to <br />allocate proper resources for facility maintenance has had significant impacts on the lifespan of <br />the asset. For municipal facilities, inadequate maintenance and the resulting issues (higher than <br />anticipated operating costs, fugitive emissions, etc.) can also have an impact on public or <br />political support for the project. <br />Product Marketing <br />There are a number of value -added compost products that can be produced from organic waste <br />feedstocks. Traditional uses for these products include compost for general horticultural and <br />agricultural use, top dressing (finer texture), mulch, and for use in manufactured top soils. Over <br />the past five years, several new uses have emerged for compost products including <br />incorporation into specialty growing media, use in erosion control applications (where the <br />product is pneumatically applied either on its own or as a mixture with seed or fertilizer), use in <br />storm water filtration products, and in retaining wall applications (e.g., Filtrexx's Living Wall TM <br />and GreenloXx TM). <br />Historically, many compost programs have been set up with little thought given to the needs of <br />the end users that will buy the product, or based on the assumption that all of the compost <br />products will be sold to homeowners. While the homeowner market is important, it is certainly <br />not the only market, and typically producers do not sell large volumes of product directly to <br />homeowners. More often homeowners purchase bulk compost from landscape or garden <br />supply centers, or in bagged form through larger retail outlets (e.g., Home Depot, Lowes). <br />Depending on local availability of similar products, both of these markets can potentially be <br />difficult to penetrate. In the case of retail "bag" markets, the investment required in equipment <br />and quality assurance/ quality control (QA /QC) is also significant, and the return on <br />investment is generally low unless a large volume of bags can be packaged and sold. <br />